Building a Hardwired Zwift e-Controller

There are a few great posts out there on building a wireless Bluetooth e-Controller for Zwift, however in my tests I found it was interfering with my ANT+ signal and quite small for my big fingers. I wanted a simple solution, so I decided on a hard-wired button controller.

Prices online for a gaming button controller were over $100, so I rummaged through my parts drawer looking for a cheaper alternative. That’s where I found a USB Nintendo controller:

Controller

  • Hard Wired – No Interference
  • Inexpensive – On E-bay for less than $20 or on Amazon for $12.99 for a 2-pack
  • Big Buttons – Perfect for Big Fingers

The next step was working out how to make this work with Zwift. I found this great application called AntiMicro which is a graphical program used to map keyboard buttons and mouse controls to a gamepad. Useful for playing games with no gamepad support which works well for what I needed, Kudos to the developers! This was the 2nd part of the project.

Software

  • Ready Available – On the internet
  • Inexpensive – FREE Download
  • Highly Configurable – Opens possibilities to other projects

The next part of the project was programming. This was easier than I imagined, just plug in the controller and step through and allocate the various keyboard shortcuts for Zwift that you require. This completes the 3rd part of the project.

Programming

  • Power Up – Button A – Space
  • Elbow Flick – Button B – F1
  • Screen Shot – Button X – F10
  • Wave Hand – Button Y – F2
  • Look Forward – Up Stick – 1
  • Look Back – Down Stick – 6
  • Look Left – Left Stick – 4
  • Bird’s Eye View – Right Stick – 9

The final part of the project was mounting the controller and labeling the buttons until I memorize them. For mounting the controller I once again rummaged through the parts drawer and found a clip-on bicycle mirror which I modified by removing the mirror and cutting the surround to fit the controller, hot gluing it in place. I also had to superglue the pivot balls as there was too much movement when I pushed the buttons, the super glue fixed that problem.

Mounting and Labeling

By the time I finished this post I had already programmed more functions into the controller which might lead to further ideas. The next revision will include shortcuts for OBS Studio so I can change scenes from the controller using a toggle button to change sets to a new button layout.

The final revision as it stands is shown below:

  • Set 1 – e-Controller – My Default Layout
  • Set 2 – e-Controller 2 – Same as Set 1 except camera views are different
  • Set 3 – Team Car – Drone view controlled by joystick for better control
Mounted Just above the right hood for easy access

This works very well and the total cost of the project is about $20. Bargain!

Editor’s note: this post was originally published on bhbug.com.au. It is reposted here with permission.

Johnny Tselikas
Johnny Tselikas
Johnny started road cycling in late 2016, track cycling and Zwift in 2018, racing track and crit from 2019. He founded BHBUG in 2017 as a side project as well as completing his coaching, first aid and WWCC to be Aus Sports and Ride Nation Accredited as Road & Track Skills Coach in 2019. He joined Team Cryo-Gen in October and races for both the CRY-GEN Herons TTT and Cryo-Gen Mount Hotham Racing teams.

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